G.T. PAPER CO., LTD PUTIAN FUJIAN builds up the industrialization R&D center. The R&D center is equipped with advanced sterile laboratory, raw material testing laboratory, microbial testing laboratory, manual samples room, real person experience room, constant temperature and humidity laboratory, etc. It has built an information center integrating product design, scientific research and development and daily management.
R&D Investment GT PAPER has set up a research center to transform its research achievements into competitive products, and it has introduced experts with many years of technical experience to serve as R&D director, thus building an independent and complete R&R team. Sustained high intensity investment to R&D has become one of the power sources of rapid and steady growth of business performance of G.T. Group, which is quite rare among domestic diaper enterprises.
Since the establishment of R&D Center, it has continuously strengthened the ability to implement new products development and quality control, such as 2mm thin and non-faultage core, 3D double-layer side leak guard and elastic leak-proof waistband are the achievements of R&D personnel's efforts. Quality is always the first priority, the spirit of continuous refinement and innovation, combined with professional talents and precise equipment, is the key for G.T. R&D Center to continuously research and develop more comfortable and higher quality products to meet the needs of customers.
R&D Knowledge Management Research data, such as collection of industry-related patent data, database of actual measurement, database of competitive products analysis and analysis results of various products, shall be established in the form of image, data and text. The number of patent applications or the proportion of patent approvals continues to increase and there are now more than 20 patent licenses.
Quality Testing
GT PAPER is committed to strict quality management, supported by a robust system covering raw materials, R&D, production, logistics, and market feedback. Since its inception, the quality testing center has continually improved its processes to ensure excellence in testing, operations, and support services.
The quality control center is equipped with advanced testing instruments, including anti-breakage and edge pressure testers for carton strength, as well as hydrostatic, wear-resistance, and permeability testers for evaluating the physical and chemical properties of materials and products. In 2020, a state-of-the-art microbiology lab with a 1,000,000 class rating was established and put into operation.
Every batch of raw materials and production samples undergoes rigorous testing, with over 68 experiments and 340 data points collected. This systematic approach ensures product quality and supports continuous innovation.
Quality Control Center Testing Experiments During the quality testing procedure, a number of meticulous and rigorous tests, such as durability test, absorbency test, gas chromatographic analysis, 72-hour microbial test and etc., will be conducted.
It mainly includes the following
To ensure that the rapid absorbency rate, rewet and diffusion length of diaper can meet the standards, the products must be inspected by the quality control center before delivery.
To confirm anti- rear leakage performance of core, the products must pass the sampling inspection of the quality inspection center to carry out the "core slipping" test before leaving delivery.
To ensure the absorption and retention of SAP could meet the standards, the quality control center will randomly inspect the absorbency before delivery.
To ensure the softness of diaper, the quality control center will test the density of absorbent core before delivery.
To ensure the durability of the adhesive strength of velcro tape, the products must pass the sampling inspection of the quality control center to carry out the corresponding test before delivery.
In ensure the elastic stretch times and the control for waist comfort are up to the standard, the quality control center will make a double test before delivery.
To ensure the design and hydrophobic performance of leak guard, back PE film are in good condition, he quality control center will make a double test before delivery.
Since baby’s skin is tender and sensitive, the testing of absorbent core is extremely important, the PH test is one of them.
To ensure baby’s health, whether the microbiological index of diapers is normal is an essential test item, the product must be tested before delivery.
Materials Center
Raw Materials Supplier
GT PAPER has been focusing on the hygiene products industry for more than 30 years. All raw materials are selected strictly from all over the world. We have established a long-term and stable strategic cooperative relationship with large domestic and foreign raw materials suppliers and Global 500 companies to ensure the stability and sufficient raw materials resources and strictly control the quality with international standards.
Global Raw Materials Suppliers
Nippon Shokubai SAP from Japan
Weyerhaeuser Native wood pulp from America
Henkel Adhesive from German
Lycra Spandex fiber from America
Hyosung Spandex from Korea, Etc
Since its establishment in 1941, Nippon Shokubai has been expanding its business with self-developed Shokubai technology as its core business. At present, the market share of super absorbent resins used in diapers ranks the first in the world, making it the world’s largest manufacturer of super absorbent polymer.
Weyerhaeuser Paper America is one of the world's largest integrated forest products companies, the world's largest producer of conifer boards and commercial wood pulp, and a leading exporter of forest products in the United States.
German Henkel, founded in 1876, has a history of more than 100 years. Henkel Adhesive Technology Business Division is the leader in the global adhesive market. Its sub-brand TECHNOMELT hot melt adhesive is the first option in the field of non-woven applications.
Lycra is the world's largest supplier of spandex fiber. Lycra is almost synonymous with spandex. It completely replaces the traditional elastic cord. The difference between Lycra and traditional elastic fiber is that it can stretch up to 500% and can be restored to its original shape.
With its exclusive production technology and R & D, Hyosung Korea has become the world's largest spandex manufacturer, with the world's no.1 spandex market share brand "Creora ®".Spandex is an essential material in the closing system of diapers.
Supply chain construction concept
For a long time, GT PAPER has been adhering to the win-win concept of supply chain construction, and all suppliers to seek common development and progress. We know that reasonable profit margins for our supplier partners will help provide better product experience for our customers, and also enable ourselves and all our supplier partners to enter a virtuous circle of development. When we get feedback from the market, we will communicate with suppliers in an equal, feasible and effective manner, and keep information flowing between suppliers in terms of market demand and product improvement. This concept has won wide recognition and respect from our suppliers.
Production Center
Production environment
The production base has a modern workshop of 35000 square meters, and strictly controls the workshop environment, equipment, and employees inside. Enclosed workshop, dust central treatment system, 24 hours constant temperature, humidity and positive pressure ventilation workshop environment ensure the safety of the production environment and finished products to a greater extent.
Production equipment: automatic production line, automatic packaging machine
The production workshop has an advanced automatic diaper production line, which can generally produce 400~450 pieces diapers per minute. The fastest speed is 550~600 pieces per minute, greatly increasing the production of diapers. At the same time, it has:
(4) Baby diapers (pull-up pants) online surface 3D embossing
(5) Elastic unwinding tension control system;
(6) Pull-up pants online ultrasonic suturing and other functional advantages.
The on-line inspection system can directly eliminate and destroy the unqualified products on the production line. In addition, qualified products are also subject to strict random inspection by the quality inspection center before they are launched in the market, all the products used by the baby have quality guarantee!
Quality management
GT PAPER’s production workshop adhering to the policy “quality is the life of the enterprise, quality comes from management”, which is in line with IOS 9001: 2015 standard. And it always adheres to the quality management system, carrying out quality management from the perspective of organizational structure, business processes and personnel working methods, over 5S workshop management system, Make quality policy, establish quality assurance system, carry out QC group activities, share quality responsibility among all departments, carry out quality diagnosis and other activities to ensure the high quality of products, continuously improve the competitiveness of enterprises in the market, and maintain a strong brand reputation in the hearts of consumers.
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